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If the tank rust is just surface rust on the inside of the tank then try using the Yamaha Rust Removal / Neutraliser kit available from Yamaha (funnily enough!). I used it on my GSXR750F tank and it worked a treat. Bit of 'faffing' about setting eveything up and making sure the paint on the outside of the tank was protected + I bought a new fuel tap unit (probably wise anyway) and used the old one as a plug to hold and drain the two solutions.

Here's the part number: ACC-FUELT-CD-00 (Fuel Tank Rust Remover & Neutralizer Kit)
 
I have been read a few english bike mag and the latest rust removal involves a Concrete mixer or a mid size truck.
first: plug the fuel tap hole and fill tank with a pound or two of sharp clean gravel or nuts and bolts, fit cap.
second: wrap tank in blankets.
Third: stuff tank in concrete mixer tightly and tie in with tie down straps or jack up rear of truck and tie tank to rear wheel.
Fourthly: start truck/mixer?:wacko

I have not done or seen this done, only seen the pictures in the mag, so be very carefull:dunno
 
If the tank rust is just surface rust on the inside of the tank then try using the Yamaha Rust Removal / Neutraliser kit available from Yamaha (funnily enough!). I used it on my GSXR750F tank and it worked a treat. Bit of 'faffing' about setting eveything up and making sure the paint on the outside of the tank was protected + I bought a new fuel tap unit (probably wise anyway) and used the old one as a plug to hold and drain the two solutions.

Here's the part number: ACC-FUELT-CD-00 (Fuel Tank Rust Remover & Neutralizer Kit)
+1 on this :thumbup

It's probably the safest route. I've had a bit of surface runs in my tank for ages. I wouldn't epoxy seal it unless I really had to because you only get to do it once, there's no re-sealing with that stuff and I'd rather not seal rust in.

Maybe a photo of what it looks like inside the tank will help out.
 
Discussion starter · #35 ·
Well, you want it repaired or in its raw form ? I still have 3 more years to go before I can plate it antique. If the plates are the same price as my 04, my slabby won't see pavement till 3 years from now. I'm not willing to cough out 2,000$ /year for plates on two bikes :(
 
Discussion starter · #37 ·
For the last few years, license plates in my province were 1400$/year for a sport bike. Just this year the government decided to reduce the fees to 1000$. Still freaking expensive but now so far, we're seeing much more sport bikes on the road again. You should have seen the prices of used Sportbikes a few years ago, they were giving them away. Nobody wanted to pay this much to ride.
 
Yeah, insurance costs are crazy expensive back east for some reason. I could pay a fraction of that out west but even with full fire, theft, 3rd party and under-insured coverage I'm still half what you're paying for a year.

BTW: You made a killing on that bike! It is a fantastic deal. Even if you have to sink a couple of bills into paint and refinishing you're way ahead of the rest of the gang.... Well except for Hoot and his $500 86 Limited.

Very nice find. I'd pull the fiberglass repairs off of the upper and fix it with Plastex or something similar. RD Decals provides fantastic repro-decal kits and then it just needs some paint.

With that low mileage and a single owner with factory carb/pipes it's probably not been abused either.

Also, there are lots of build threads covering 1st gen GSXR's so you can look at the bike in pieces before taking yours down.

Cheers,
Andrew
 
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