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Twin Engine GSXR Land Speed Racer

55867 Views 337 Replies 83 Participants Last post by  Beairsto Racing
Hi everyone,
This my first post. I was slacking off and surfing the net hoping to find race parts for early GSXR's and ended up on this site and then was surprised to see a recent thread on one of my race bikes. I just enjoyed my 8th year competing at the Bonneville Salt Flats, I've had some success with very large displacement Hayabusa's. I still own my first race bike, a 1986 GSXR 1100 built as a period endurance racer.

One of my mentors, Larry Forstall built my twin engine GSXR back in the early 90's. Larry built it to run in the "naked" classes without any bodywork. Other than a couple of shake down passes which were aborted due to vision problems and salt conditions, the bike has never run. The Double sat for over a decade in Pennsylvania. I met Larry in 2002, the year that I got inducted into the Bonneville 200 MPH Club and he mentioned having a twin engine GSXR in storage. I was after Larry for several years to either sell it to me or let me fix it up and race it. Bonneville has such a rich history of multi-engine vehicles, I thought the Double was very cool. I was teased with pictures at first but Larry finally agreed to sell it to me and I had it shipped up to Alberta, Canada. I will always run it as a "Beairsto & Forstall" entry. Larry is an innovator and I'm proud to own a piece of his work.

The Double uses a pair of 1986 GSXR 1100 engines, they are now 1255cc with Cosworth pistons, ported heads, Carrillo rods, Falicon cranks, Megacycle cams, 40mm flat slide Mikuni's, all the good stuff that was available at the time. Older technology for sure but horsepower is horsepower. The engines are coupled together, both transmissions are engaged.

I work overseas in the middle east and Africa, I'm not home much and it was hard trying to get 3 other race bikes ready for Bonneville. As anyone who has run at Bonneville knows, corrosion is a bitch. It doesn't seem to matter how much you clean up afterwards, it ruins everything. Having sat for so long, the bike needed some attention. I also wanted to be able to run the bike with bodywork and decided that an early GSXR competition fairing was the right choice. We replaced the wiring harness, spark plug wires, cleaned the carbs and got the front engine running fairly quickly. The rear engine gave us a little more grief but we sorted through the electrical gremlins. A seized rear custom clutch slave cylinder almost kept the bike at home, we fixed that the night before we left.

I had never driven the bike until I let the clutch out for the first time on the salt. Its very stable at speed but it is a bit of a stretch even laid out over it and the gear shift pattern is backwards.
The front engine is started using a battery cart, with the bike on a stand, I shift into 1st gear, rev it up a little and drop the clutch. The rear engine fires up and the bike gets alot of attention. I put it back into neutral, the stand is removed and I wait for the starter to give me the ok to run on the course.

I did a couple of passes on the short course to get familiar with the bike but we soon discovered a weak link in the engine's coupler. I knew with the weak idler gear that I would only be able to make a few runs. My top speed was 203mph @ only 7000rpm, the bike has alot of potential in it. I like it because its different, my Hayabusa disappears in a sea of other 'Busas at Bonneville. On my last run, we actually broke the coupler's idler gear and the loose chain caused a bit of damage but nothing that can't be repaired. There's nothing like running 200 mph and hearing bad crunchy noises coming from the coupler.

I hope to be able to run it again this year at Bonneville or El Mirage, work permitting. The bike is in a shop right now getting the coupler modified. I also need to improve the rear suspension and add some ballast for traction. It just spins the tire hopelessly at anything over 3/4 throttle. Over the winter I'd like to throw some more power at it and upgrade the 1255's, its a shame they stopped making the big blocks. We are entertaining the idea of adding fuel injection as well.

Well I should get back to work.

-Scott

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Great project Scott. So the only reason to use the jackshaft is so you can fit a 200? Don't they make Z rated tires in 180 or 190?
Nice job on all those machined & anodized parts by the way. Looks the biz...
Great project Scott. So the only reason to use the jackshaft is so you can fit a 200? Don't they make Z rated tires in 180 or 190?
Nice job on all those machined & anodized parts by the way. Looks the biz...
Z rating is no longer enough, I had those in 18", now the rules specify that it actually has to be a "race" tire and they are only available in 17" and 190 or 200 width. I send the new tires to Nate Jones and have them shaved and re-profiled, they are then legal for 265mph. Above that, you have to run car land speed tires.

The existing swingarm is just too tight with modern rubber. It is made of very light guage steel...almost sheet metal...very light, would probably crumple at a drag strip...I always had confidence that it was engineered well. However, we need to add some ballast for traction and thats another reason to build a heavier arm.
More progress on the new swingarm design, bracing will be next...

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I love all the custom work on this bike, very nice job. (I really like the wheels though, man I should have kept that set)
Z rating is no longer enough, I had those in 18", now the rules specify that it actually has to be a "race" tire and they are only available in 17" and 190 or 200 width. I send the new tires to Nate Jones and have them shaved and re-profiled, they are then legal for 265mph. Above that, you have to run car land speed tires.

The existing swingarm is just too tight with modern rubber. It is made of very light guage steel...almost sheet metal...very light, would probably crumple at a drag strip...I always had confidence that it was engineered well. However, we need to add some ballast for traction and thats another reason to build a heavier arm.
I see, that makes sense. Are you going to stick with the twin shocks, if the arm is going to be wider than the old one?
I see, that makes sense. Are you going to stick with the twin shocks, if the arm is going to be wider than the old one?
Yes, the plan is to stay with the twin shocks...might have to make new spacers for the upper mounts...Race Tech custom built them for us last year, they only have about 5 runs on them, I need to get a little bit more of my money's worth out of them.

There isn't enough room for a single shock set up, it's pretty busy with the fuel tank, pump, regulator, lines, battery box etc without having to re-engineer the rear of the frame...it's already 10 pounds of crap stuffed into a 5 pound bag.

A pair of struts would be even easier...some cars & bikes have run solid without suspension, however you are really dependant on absolute perfect surface conditions. Even just an inch of travel can allow the drive wheels to stay in contact with the surface rather than skittering across the bumps.
Kinda of a dumb question here but what does that salt feel like to walk on,ride,on at low speeds?
question allredy been asked -go back through thread -low speed-Trials ?
Kinda of a dumb question here but what does that salt feel like to walk on,ride,on at low speeds?
I have a.d.d. but found it on page 6.thanks
I have a.d.d. but found it on page 6.thanks
No worries...there are no dumb questions.:cheers

This is a pretty cool video about a private meet in September.

http://espn.go.com/videohub/video/clip?id=7190038&categoryid=2378529
Nice video, thanks for sharing.

261mph on a bike... now that's hauling ass!
The adjusters and bracing has been finalized. We will get a quote next week for the new swingarm...I'm a little apprehensive, it looks expensive.

I've been in Kenya for the last 3 months, it's time to get home and work on my own junk.

The plan is to get the fairing mounted while I'm home in December and have the time to fit it, measurements etc. The new body mounts arrived yesturday.

Then hopefully the swingarm will be ready in late January and we can continue with the modifications to the rear of the bike, mount the tail etc.

Plus all the extra work to keep everything functional...make the clip-ons and controls work in a very narrow space...move the oil coolers... extend the exhaust out the side or to the rear, I'm undecided...new dash and guages...fabricate a rear stand that will slip under the long tail and raise the rear wheel for starting, etc.

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Looks very trick Scott. The arm won't be cheap I'm sure but what about all the one off machined parts that bolt onto it? Do you have a buddy machinist?
Richard Bak, my mechanic is also a machinist and makes what we need. However we use a factory to CNC everything when we can off the cad programs and the one off stuff becomes a little more affordable.
Just curious, why do you need the first set of sprockets to be adjustable?

A friend in my small town has a KZ 1000 with the same design of swingarm. Im pretty sure his are not adjustable.
I think he bought it from. http://www.tracdynamics.com/index2.html
Just curious, why do you need the first set of sprockets to be adjustable?

A friend in my small town has a KZ 1000 with the same design of swingarm. Im pretty sure his are not adjustable.
I think he bought it from. http://www.tracdynamics.com/index2.html
Good questions...the countershaft to jackshaft chain will be relatively short and unfortunately will run hot as a result. I don't see how you could install that chain properly without it being a little too short or a little too long, and still be satisfied with it and not need to adjust the tension. One side of the jackshaft will want to pull, the other will want to push. The chain will inevitably stretch / wear under 5 miles of full throttle and may require further adjustment before it is out of spec.


We also wanted to run bigger bearings on the jackshaft than what the manufacturers were offering.

We looked at several companies, some were lightweight drag race units...not what we need, when I actually want the completed arm to weigh over 200 pounds with the lead shot. And there is alot of cheesy chrome crap out there as well for the Daytona Bike Week crowd.

An outboard bearing set up would have given us more options but the coupler screws that idea.

In the end, we ended up designing what we think will work best with the Double's frame, incorporating the features that we need and the bike's intended purpose. There didn't seem to be a way to get around having to build a one off arm, but that seems to be par for the course with this project.

It's a pretty heavy duty arm, I plan on throwing alot more horsepower at it after we clean up the areodynamics.

Cheers,
Scott
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Yeah ....I kinda forgot its two motors, at what about 150HP each at the rear wheel?
The engines are 1316cc each with lots of head work and all the good parts, comparable packages have made @200hp. No idea what it makes at the rear wheel...do we lose a bit throught the coupler? Probably. Do we lose some more at Bonneville's high elevation and constantly changing air density? Yup.

The Double is too long to fit on a bike dyno, we hope to use a car dyno before the next event just to flog it...tuning is done on the salt...I just want to see if we are done breaking stuff.:cheers

Again, wrap it in a slippery body and see what it runs with these engines.

What's cooler than a twin engine bike? Twin engines with a pair of turbos, water to air intercoolers and running on alcohol. :frantic Long term...that's where this is headed...while still keeping some of that delightful oil cooled character! I've been collecting parts and will continue to whore myself out in 3rd world countries to support this project.
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Some progress has been made with figuring out how to mount the new fairing and keep it legal with the rule book. Although the goal is to go fast, there are restrictions concerning how far forward the front of the fairing can protrude, length of the tail section, height etc.

The lower edge of the fairing will be trimmed back a little to provide some more ground clearance. A full length belly pan will be beaten out of aluminium.

Rather than messing up the side of the fairing with the headers poking out, a pair of exhaust pipes will run under the right side foot peg and exit out the back.

The 4 oil coolers will be relocated, we might have to add a couple of NACA ducts to force air through them.

The current tail section doubles as the gas tank, a new fuel cell will be fabricated and mounted in the rear sub frame. The existing automotive fuel pump and regulator will be replaced with smaller items.

The order has been placed for the new swingarm components, we should have them delivered by the end of the month and then Richard can tig weld them together. Before I returned to Dubai, I dropped off a couple hundred pounds of lead shot at his shop. He will fill the swing arm and part of the frame to add ballast for traction.

Although we are still a long way from having to worry about paint, I am entertaining the idea of a vinyl wrap with a first gen blue / white theme.

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