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Problems with 97' 750 carb rebuild

1517 Views 14 Replies 4 Participants Last post by  Jimmyboy
Long time lurker, first time posting..
So I'm in the process of rebuilding the carbs for a 97' 750 project I've been working on; during that process I've been battling with them the entire time. From stripping carb cap screws to the float screws and even jets, it's been a b*tch. The problem I'm stuck on now is I had to drill out one of the air pilot jets (below slide on intake side) to remove it, figuring I'd be able to source a replacement by the time I finished cleaning them; only I can't. Part number is 09492-25013. I even bought a factory pro kit on ebay hoping that they'd be included, no dice. If anyone would be gracious enough to point me in the right direction or maybe suggest an alternative solution I'd be grateful. Thanks šŸ
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or find another rack in better shape? a donor carb?

so you drilled and re-tapped the pilot jet? jets are everywhere for these carbs, the bay, mzon, cv performance, factory pro, a simple google search they show up all over in all sizes, one of the easiest things to get for this bike
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