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got my attention. Looks great so far.
 

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Discussion Starter · #66 ·
Thanks for the compliments, guys. I've got a lot more coming, too (wait until you see my little exhaust project).

Anyway, some more updates. I rocked out the PAIR block-off plates:







So much cleaner. These were the easiest parts to create yet, just needed a fixture, blank prep, and final cutout stage. I plan on having these anodized as well.


Next up is the throttle body runner plate...
 

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Discussion Starter · #68 ·
Here we go again...


In order to maximize the efficiency of the intake, a custom throttle body adapter plate will be made to exactly match the runner geometry. I start with a blank, then cut it to length and face both sides so it ends up at the final thickness:




After lots of chips and with the help of some special endmills, we end up with tapered runners and fully radiused inlets:




Back when I made the Kawi parts, I designed the TB adapter fixture to accept any adapter plates I could possibly come up with, regardless of bore size & spacing. Thus, after clamping the fixture and mounting the part, I'm able to machine the bottom side. BTW, I actually had a custom endmill made to put the little ring around the runners (which gives the silicone connectors something to bite onto).




I'd say it's a pretty good match. The bores are much bigger than the 10R.




One more part done. I'm quickly running out of stuff to machine...

 

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I second that ! I got a set of his pulleys, very nice. The clearance for his Output shaft is amazing. I am just waiting on a Bracket. He is a great guy, and stuff was shipped to me extremely fast up to Canada. He has given me lots of advice, and i can't say enough good things about his Company. Honestly if i could have done it again.... I would never build my own kit. Just buy his, its that much better than my system. and didn't take two years and double the money ! Buy it and ride it. dont spend the whole time trying to design your own.
 
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