In search of 04 05 600/750 fork rebound adjuster/cap assembly

Part #10.

As for disassembly, you'll want a service manual. Taking it apart is pretty easy, but there is a procedure for reassembly that must be followed. Or have someone PDF just those 10 pages or so for the fork. You also need some special tools. If I were in your position, I'd buy the new part, and new seals/wipers. Then take everything to a shop and have them service it and install the new parts in the process.

TheGeek said:

2005 Suzuki GSX-R600 Front Damper | MRCycles

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Part #10.

As for disassembly, you'll want a service manual. Taking it apart is pretty easy, but there is a procedure for reassembly that must be followed. Or have someone PDF just those 10 pages or so for the fork. You also need some special tools. If I were in your position, I'd buy the new part, and new seals/wipers. Then take everything to a shop and have them service it and install the new parts in the process.

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Thank you, I have seen this diagram and I did just finish a full rebuild of these forks with all seals, bushings, etc with the exception of that is inside the cap/rebound assembly. I could not find any information on how it comes apart but I would sure like to rebuild it myself since I already have the components if you have any info on how the rod and everything actually comes apart?

Otherwise I figured I would try my luck on here to see if anyone had an extra laying around they would let go for not too much money

It's threaded to the internal adjuster. Once you pull the little retaining ring at the top for the preload adjuster, it's pretty obvious. Really no instructions needed.

TheGeek said:

It's threaded to the internal adjuster. Once you pull the little retaining ring at the top for the preload adjuster, it's pretty obvious. Really no instructions needed.

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Got it, I had the preload adjuster all the way out so I didn't see the retaining ring . Thank you!