Joined
·
13,426 Posts
Here's another mod to add to the stickys :cool
1st off you may ask why bother. Why not just upgrage to a newer fork/brake combo?
reason is cuz I already invested in some nice Brembo caliper adaptors to fit ducati 4-pad brakes, and no way am I gonna take a dive on a great mod... but I still want gold forks, and the black lowers blend with the caliper adaptors perfectly
So you think it's a straight swap? Hardly! Here are some fun problems I encountered:
The upper tube diameter is 50mm = great. The lower tube diameter is 55mm = SHIT! The lower triple clamp diameter on gixxer triples is 54mm. What I did was carefully stretch out the lower clamp by shimming spacers in the clamp gaps and use lots of grease, then slowly slide the busa forks in and tap em a bit with a rubber hammer. Not a big deal, just do it slow and lube em up and you won't scratch them. They'll fit nice and tight...
This leads to the next problem; The increase in tube diameter is enough to offset each fork to mess up your front axil alignment. The solution is simple. Take the axil nut/threaded-spacer thing and flip it around, then install the front wheel. Tighten the axil clamp bolts on the nut/threaded-spacer side and tighten the axil, then loosen the bolts. This will now allow you to tap the axil back and forth until you get the front wheel in the perfect spot to line up with your brake calipers. Once you got it then tighten all the axil clamp bolts, install your brakes, and you're good to go.
The busa forks are also around 1/4 of an inch shorter, but have around 1/4 more travel... This worked out for me cus I raised my bike with my last suspension and was going to drop it a bit anyways.
Now I just gotta make a front fender, or chop up a busa one... I will post more pics tomorrow. It's late and I need to sleep...
1st off you may ask why bother. Why not just upgrage to a newer fork/brake combo?
reason is cuz I already invested in some nice Brembo caliper adaptors to fit ducati 4-pad brakes, and no way am I gonna take a dive on a great mod... but I still want gold forks, and the black lowers blend with the caliper adaptors perfectly
So you think it's a straight swap? Hardly! Here are some fun problems I encountered:
The upper tube diameter is 50mm = great. The lower tube diameter is 55mm = SHIT! The lower triple clamp diameter on gixxer triples is 54mm. What I did was carefully stretch out the lower clamp by shimming spacers in the clamp gaps and use lots of grease, then slowly slide the busa forks in and tap em a bit with a rubber hammer. Not a big deal, just do it slow and lube em up and you won't scratch them. They'll fit nice and tight...
This leads to the next problem; The increase in tube diameter is enough to offset each fork to mess up your front axil alignment. The solution is simple. Take the axil nut/threaded-spacer thing and flip it around, then install the front wheel. Tighten the axil clamp bolts on the nut/threaded-spacer side and tighten the axil, then loosen the bolts. This will now allow you to tap the axil back and forth until you get the front wheel in the perfect spot to line up with your brake calipers. Once you got it then tighten all the axil clamp bolts, install your brakes, and you're good to go.
The busa forks are also around 1/4 of an inch shorter, but have around 1/4 more travel... This worked out for me cus I raised my bike with my last suspension and was going to drop it a bit anyways.
Now I just gotta make a front fender, or chop up a busa one... I will post more pics tomorrow. It's late and I need to sleep...
Attachments
-
98.4 KB Views: 189