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Adding compression

17606 Views 51 Replies 18 Participants Last post by  sketty20
Hi, I have an 06 600 that im looking to get the most from within reason.

Im a machinist with access to any type of equipment I'd need, and if I wanted to I could bore the cylinders, deck the head for added compression etc. Im not wanting to go that far right now, but what I am interested in is porting the head(if that even needs to be done) and especially using a thinner gasket for higher compression. What I'd like to know is will using a thinner gasket cause interference between valves/piston/head and require further modification?

Will using a TRE with the added compression lead to detonation or will the ECU be able to retard the timing properly regardless of the compression?

If anyone has any suggestions as to other mods I should do while the engine is apart feel free to educate me, Im new here in the gixxer world.

Thanks!
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No Im not an engineer, started out to be one but I got out of it because they are dumb like you say. Phd's out there building things that dont have a clue what the difference is between a ball bearing and a roller bearing....

When I was talking about interference in terms of parts colliding you were talking about interference timing? I dont guess either of us were on the same page there but you said:
Moto_Joe said:
These are interference motors, meaning there is no clearance. They will hit.
...right after I asked the question about clearance. Seemed pretty cut and dried to me what you meant. I mean if we were singing from a different sheet of music that's fine but don't try to say I was dense for misunderstanding such a simple statement as that.

Interference timing included its still a question of clearance. Either the mod will work or it wont work. Youre telling me it will, that its a common off the shelf thing. All you had to do from the beginning was just tell me "no, you will not have to do any additional mods when changing to a thinner gasket" since thats explicitly what I asked in the first post. If I wanted to break my engine down to laser engrave my name on the top of the pistons it doesnt matter if its worth the time or money, its what I want to do. So thanks, like I already said, for trying to help out by telling me it was a waste of your time and money. To your credit you said too that its my bike, do what I want so thumbs up to you :thumbup for that

I respect you for what you seem to know its just silly how off the topic that all got. Davidhar on the other hand seems like he just wants to argue about things I never said. At least I learned from you that these were interference engines without knock sensors!

EDIT FOR Davidhar: Btw David, if you want to send me your pistons my company actually does offer custom laser engraving so I could put your name or your favorite ball team or whatever you like on there.
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Does anyone know how much clearance there is stock between the open valves and the piston at TDC?
These are interference motors, meaning there is no clearance. They will hit.

.
;) :thumbup

To your credit it does say a TDC, But with no way to know how much you DO know vs how much you THINK you know, The answer I gave was prudent and correct.

You spoke wrong, but I answered your question as best I could based on the question you gave.

You never really specifcially asked "can a head gasket be changed with no other mechanical changes"

You ran around your elbow to get to your asshole with a bunch of assumptions of measurements you have not taken, and making it quite clear with other statements and questions combined that you are way in over your head.

But even at that, I answered with as pertinent answers as I could without runnign with your assumptions which i refuse to do.


Again I say, you are in over your head. Again I say you claim to want to "get the most out of your 600" without "power adders" there is only a few ways to do it that fit that description "the most". You see, tossing a thinner head gasket at it does almost nothing... so it does not very well fit that bill now does it ;). So again I say, Go with one of three levels. Bolt on mods. Supersport build, superbike build. Anything in between does NOT fit the description of what you said you wanted in the first place.

Now if you have changed your mind, and just want to throw shit at your bike, go for it.

But then why the FUCK did you even ask, if you already act like you know the answers?
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Haha! I like you Joe, you know I think before this is all over we're going to become good friends.

I actually did say exactly what you said I didnt say in the very first post just like I said I said a second ago:
Kydan said:
What I'd like to know is will using a thinner gasket cause interference between valves/piston/head and require further modification?
Now when you go back and check that I actually did say that and didnt edit it in know that when a machinist says the word "interference" he means it in the same sense as "interference fit" as in a press fit that holds itself together. I wasnt thinking about timing, rather I was thinking position, when I wrote about TDC but you know TDC is just that...timing, so really were coming at the same thing from different angles.

Moto_Joe said:
Again I say you claim to want to "get the most out of your 600" without "power adders" there is only a few ways to do it that fit that description "the most"
Just for information's sake, I am actually working on a list of upgrades, some minor, some major which as you mentioned before are trivial on their own but add to mean something together. The list is up to 11 things, fuel mapping, intake and exhaust are on that list. Like I mentioned already, I never said I was going to be done in one mod with a huge horsepower increase like with the gasket by itself. Anyway, the term "the most" is purely subjective. Apparently Im thinking efficiency for size and you're thinking dyno curves. Its fine either way.

Btw heres that gasket, a 12.8:1 vs 12.5stock. This is what I want so long as it doesnt mean that I have to use different pistons. http://www.yoshimura-rd.com/p-4309-cylinder-head-gasket.aspx
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You ran around your elbow to get to your asshole with a bunch of assumptions
:lmao:lmao
Thats some funny shit righ there

OP,if this is primarily a street ridden bike trust me when I say splitting the cases&building a 600(even 750) is a HUGE waste of money. It would be much much cheaper&more reliable to swap a 1000 enigine,which bone stock makes 40-50rwhp more than your 600 will even after a full build.;)

It sounds like the swap would be easy for you as well considering your mechanical ability
a machinist says the word "interference" he means it in the same sense as "interference fit" as in a press fit that holds itself together.
That is funny, because I am pretty sure we are talking about building engines, not press fiting stuff together ;)

Jargon only works in its industry. You cant take it always and apply it to a different industry ;)

Anyway, the term "the most" is purely subjective. Apparently Im thinking efficiency for size and you're thinking dyno curves. Its fine either way.
Again, you are trying to speak a different lanquage then.

When it comes to tuning an engine there is only one way most anyone will read "the most" and that is HORSEPOWER. And with the modifications you were asking about, it is easy to assume horsepower was your goal. These engines are already damn efficient
http://www.yoshimura-rd.com/p-4309-cylinder-head-gasket.aspx
Even if you didnt actually become an engineer, you are clearly cut from the same mold :facepalm.
:lmao:lmao
Thats some funny shit righ there

OP,if this is primarily a street ridden bike trust me when I say splitting the cases&building a 600(even 750) is a HUGE waste of money. It would be much much cheaper&more reliable to swap a 1000 enigine,which bone stock makes 40-50rwhp more than your 600 will even after a full build.;)

It sounds like the swap would be easy for you as well considering your mechanical ability
Thanks OG, If I was only concerned with horsepower I'd do something like that for sure. All things considered in my world with my tastes and my time, I want to go the route of fixing up the 600. I will enjoy doing it more than just dropping a 750+ in and saying there it is. Truth is that if I had a 1000 in there I'd be tearing it down and modifying everything on it as well. Couldnt leave it alone.

Hey Moto_Joe, these guys port 600 heads and claim 6-7hp which even if its only 4-5 thats a lot in itself for such a simple and cheap mod. http://www.danosperformance.com/cylinder_head_porting.htm

Moto_Joe said:
That is funny, because I am pretty sure we are talking about building engines, not press fiting stuff together
I was actually talking about catastrophic failure due to pistons and valves colliding which is interference in anyone's dictionary.

You know I make perfect sense Joe, admit it :) I gave you credit for making sense. Its alright that you only read one phrase out of my first post. Maybe you're dyslexic? I am, we probably have so much in common.
Makes perfect sense if thats your goal;I was disappointed after dumping tons of money into a 1st Gen 750 and learned an expensive lesson. Ive been spoiled with built big-bore engines ever since :)
Im out. Hes all yours OG :lmao :facepalm
Im out. Hes all yours OG :lmao :facepalm
Bye Joe, dont run off hurt because I want to be your friend. I want you to comment on all the rest of my threads after you've read the first post entirely!

Seriously Im not trying to make trouble, I laughed over this. But you know I was on target from the start you don't have to admit it, but you know! haha.

Take care
One last thing. Someone PM me when dude blows up his shit fucking with shit he knows nothin about :lmao

i want the engine cases if they are still good :punk
One last thing. Someone PM me when dude blows up his shit fucking with shit he knows nothin about :lmao

i want the engine cases if they are still good :punk
Nah, they might be toast...coz he may wanna run a thin gasket on them too :lmao


Efficiency brah, if he can make the bikes engine a fraction narrower and keep the weight inboard more...then...I dunno, aliens or something
OldGixxer said:
Makes perfect sense if thats your goal;I was disappointed after dumping tons of money into a 1st Gen 750 and learned an expensive lesson. Ive been spoiled with built big-bore engines ever since
The single most expensive thing with no substitute other than another similarly priced system is going to be the Bazzaz system. Ill be making my own exhaust from headers to muffler. Those things are pretty much a given. The rest of the things are going to be fairly cheap.

I'll probably post a build before and after all the mods with dyno readings. I'm with you, I wish I had a 1000 too but there are reasons I went with the 600.
Ill be making my own exhaust from headers to muffler.
Hey quick Joe, come back! This shits getting hilarious again!

:lol



In my short time here I have seen one other person try to make their own full system. Didn't hear anything from them again. Also saw some guy with some kind of weird spiral idea for the internals of the headers, real spaced out shit.
If you think you can do better than Yoshimura or Akrapovic and their massive R&D departments, start getting them GP and F1 contracts mate :thumbup
Thats what Im saying. What kind of "precision" parts do you have anything to do with? What are your tolerances?
Automotive specialty. Doesn't really matter though, what the company you work for makes still doesn't mean shit for your competencies or skills. Probably same dimensional tolerances as what is really used by the place you work - not the numbers you type in excel for all your graphs. And then I also deal with material specifications, rather than the purely dimensional hang up you have.

I am curious though, first you were a 'machinist', then I think it was mechanic, and now 'process specialist' - code name for the chart maker. And that's not all that you've been changing as you go. How long until BS and inconsistent stories come around to you getting butthurt?





I never said or suggested I did coatings, you inferred that.
Really? Right here.

Im a machinist with access to any type of equipment I'd need, and if I wanted to I could bore the cylinders, deck the head for added compression etc.
Can't bore the cylinders without replating. I didn't infer anything - you said you had access to the equipment and could do it yourself.






Actually I dont have to think about that, I know I can [build a better billet block than Suzuki] but its more work to me than its worth to do that.
Ill be making my own exhaust from headers to muffler.
Cocky, aren't we? And full of shit.

Its not more work than its worth to do the two things I asked about though which might take me one evening to port/polish(if needed) and one evening for putting it back together.
Go for it, make it run worse all you want. KWS and anyone else worth their salt does hundreds of flow bench tests on port variants to figure out what works best. If you think a dremel with no idea how it flows is just as good, make sure to get a dyno before and after to post up. :lol The results would be great to see.

Still true that just a head gasket will not make a worth it difference. With ported heads, still not really worth it. Might as well do the cams while you're in there. But then you're up to a level two build from KWS or such, and pro engine builders can't know better than the chart maker. :bitchslap
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Forget static compression, just get cams if you want to stick with a 600.
Set of web cams w/ springs
and Wiseco 67mm pistons.
Set of web cams w/ springs
and Wiseco 67mm pistons.
Garrett or IHI turbo and a waste gate set for 8-12 p.s.i...
I'm with Joe he's probably a engineer. You can make a paper asshole but you can't make it shit. I would take the advice of avid racers / long time riders. It's easy to over think things getting lost in thoughts of head gasket grandeur but the smart folks always start with the simple things. I'm a simple person so a pipe, a BMC and in my case a CCMHUNT carb set up will do me just fine.
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