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Discussion Starter · #21 ·
I had head gasket issues again but they were quickly repaired, I began to suspect the acorn nuts that were provided in the new engine fastener kit were bottoming out against the studs when torqued. I went back to the original nuts, re-torqued and never had another issue.

I'm pleased to say that the little bike worked great all weekend. The weather was cold, wet and miserable but I enjoyed participating in the event. The 300km route from Nelson to Nakusp, and back around again was fun and adventurous. There were fuel / rest stops along the way and a 90 minute lunch break which included bike maintenance and repairs. The road trip was broken down into 4 legs, if you couldn't manage at least one of them without hitching a ride in the chase trailer, then you couldn't compete in Sunday's event.

I kept it under 6 grand for the most part and just took in the scenery. It's a bit thirsty with a small tank, I'll keep a jug of fuel in the chase truck next time for peace of mind. The transmission shifts flawlessly, I was initially worried that it might be a little fragile.

Having survived the endurance part of the rally, I figured there was no shame in blowing it up during Sunday's hill climb. I re-torqued the heads, adjusted the chain and we were good to go. We were greeted with another cold day and light rain. I never got a chance to check the course out before it was my turn to go, however I was fine with initially taking my time until I knew where I'd find the hair pins, rough pavement and other concerns. We had a permit to close the road but had to release public traffic every 20 minutes, this meant an army of volunteers with radios to watch the corners and hold the public at the top and bottom. Each heat started with 4 riders abreast but we were released in a stagger, 5 seconds apart. This reduced some of the passing on the narrow road.

The wet header wrap always resulted in a sauna when stopped, like waiting at the starting line, which resulted in fogged glasses. The power to weight ratio just isn't there, not with only 125cc and a full sized adult, but it sure was fun. Those pipes cackled off the exposed rock and dense forest. It howls pretty good at 7500rpm. We weren't the fastest but weren't the slowest either. My 2nd run was much better, I was more confident in the corners. I was really looking forward to my 3rd attempt, but our permit ran out at 3pm.

I couldn't be happier with the results, I got a 45 year old Suzuki back on the road. I thought it would be going back on the shelf right away but sometimes its fun to drive around the block and smell like a lawn mower.

I'm looking for a new project for next year's event, I'd like to find a '67 Suzuki X-6 250 Hustler, they were a 2 stroke twin and were notable for their 6 speed and 100mph top end.
 

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I couldn't be happier with the results, I got a 45 year old Suzuki back on the road. I thought it would be going back on the shelf right away but sometimes its fun to drive around the block and smell like a lawn mower.

I'm looking for a new project for next year's event, I'd like to find a '67 Suzuki X-6 250 Hustler, they were a 2 stroke twin and were notable for their 6 speed and 100mph top end.
Quite right my friend, must have been a great even to take the bike on, the pictures are fantastic.

Good luck with your next project.
 

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Very cool little bike, as a fellow Albertan and 2 stroke hound I've often thought of a bike for the Moto Giro. I always keep my eyes open for an RD200, but after seeing yours maybe I'll consider others...just none of that snooty Euro crap.:grin2: Although I do like Dave's Motobis.
 

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Discussion Starter · #25 ·
Some of the MotoGiro rules were revised later last fall. The organizers really don't want the Japanese bikes and I can accept that, because again, the spirit of the event is to showcase vintage European bikes. I kind of had my nose out of joint for a bit. There was no point in pursuing a 250 Hustler project. You can easily drop 10 grand into restoring a Ducati 250 and I can't justify that for a "tiddler".

The Stinger ended up high on a shelf in a friend's shop, which is really just a giant man cave. I knew it was in a safe place and people enjoyed looking at it, many were amazed that it had successfully dragged me around the mountains for a weekend. I'm Treasurer for the Central Alberta Vintage Motorcycle Group, I got asked to bring the Stinger to a Spring show and agreed. We brought the bike back down, it fired up first kick after sitting for 6 months.

I've continued to amuse myself with the little Stinger, I just love that 2 stroke experience. I have no doubt, that I look like a geek riding a little bike around town, but I have a huge grin every time.
The bike is so much fun, that I decided I should continue to enjoy it and carry out some more period modifications.

I ordered a set of aluminium rims. While the wheels are stripped, we'll do some machining on the hubs to compliment the drum brake vents that were added last year. The factory steel rims are quite heavy, so this will be a great upgrade.

I've got a pair of brass swing arm bushings to install. The rear shocks seemed ok, but the front forks need some attention, we'll see what we can do there.

I got a great deal on a set of universal rear sets. We'll build some mounting brackets and linkages for them.

In spite of any rule changes, because the bike has competed before at the MotoGiro, it is "grand fathered" as long as I own it...so it only makes sense to flog it again in the 125cc class this October!

Cheers,
Scott
 

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I bet Jay Leno would feature the Stinger on his garage show. I'd send them an email. There could be a nice paycheck involved for such a rare machine. I love it! :cheers
 

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Discussion Starter · #27 ·
I'm pleased with how the wheels turned out.
Richard machined the hubs and reassembled the wheels with new spokes and aluminium rims.
I got the rims from RCB / Racing Boy in Malaysia.
Racing Boy - Official Website

Brackets and linkages for the rear sets are next. Then it will come back home for some suspension work.

I've paid my registration and booked my hotel.
This year's event is Sept. 16th-18th.
 

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Discussion Starter · #29 ·
Time to finish this build...

Richard did a great job fabricating the brackets and linkages for the e-bay rear sets. I told him to take it out for a few test rides to ensure that it shifted and braked ok, naturally he came back with a huge grin. The bike was already to get spanked in the mountains again.

I got a chance to trailer my KLR out to Nova Scotia in late July, while helping a buddy move back. I visited with my folks for a week, ran around Cape Breton for a couple days and flogged the KLR around the Cabot Trail, then I spent a few more days with my family before making the trek back out West. Fantastic, life was good!
I was determined to put on some serious miles, like when I was much younger. The first day, I left Dartmouth at 6am and didn't stop until I got past Ottawa that night (1450km). Anyway, long story short...I ignored the cramps and pain in my wrists, hands, back and ass, I just rode through it. I camped along the way and considered it an accomplishment, to ride across Canada. A few days later, I was fairly crippled by the time I pulled into my driveway, halfway between Calgary & Edmonton.

At first, I thought I'd only aggravated a pre-existing carpal tunnel issue. I've been a heavy duty mechanic for 30 years. By the time I made it home, the pain was reminiscent of a previous visit to the burn unit. My right hand was on fire and I wanted morphine. I have a throttle lock which lets me shake my hands out, but I couldn't use it during the last leg of my trip because of poor weather and high winds, and that's when I should have just grabbed a hotel room. A visit to the hospital confirmed that I've damaged the radial nerve in my right hand. My thumb, index finger and middle finger are numb most of the time, but when they are awake, it feels like I'm being jabbed with a needle...and my hand felt like all of the flesh had been skinned off.
My Dr. put me on nerve blockers and said nerve pain is kind of funny, it takes a while to dial in. A week later, the dose got doubled and I was finally able to sleep through the night. I started off at 700mg of Gabapentin and I'm now at 2800mg per day, I still have some discomfort but I can function. As luck would have it, I was in between jobs and took the rest of the summer off, and the fall too. 6 months later, I'm ready to get back at it.

So the "Super fun ride across the Country and wrecked my hand adventure" put the scrub on several other events that I'd planned on competing at last year...like starting my Vintage Flat Tracking career, Bonneville was definitely off the table and although I was confident that I could still manage the little 125 Stinger around the closed course hill climb, there was no way I could ride it 300km on Day 1 of the MotoGiro.
At that point, I didn't even know if I was still going to be employable.

There was a motorcycle event at the Alberta Reynolds Museum in late September, celebrating a new vintage Honda exhibit. Free admission, if you rode in on a bike. Lots of guys in my vintage club were attending, so I said I'd meet them there. Although on the mend, there wasn't any way that I was riding 2 hours up to Wetaskwin on any bike, big or small. I was looking for an opportunity to get the Stinger out, so I trailered it, parked at a Wal-Mart, rode it across town to the museum and made lots of 2 stroke noise and smoke. In a sea of Goldwings and Harleys, the odd looking little bike got lots of attention through out the day.

I'm at a good place to stop now, I've got the Stinger that I think Suzuki should have built. I might change the mirrors, thats about it.
I'm hoping to take the Double out to El Mirage in May, I want to do some testing with the new belly pan before we take it back to Bonneville.
I don't want to trash the Stinger on the salt, so I think it will be the perfect pit bike to run on the Dry Lakes in California.

I'm getting ready to start on a '79 Honda CBX project, it's been heavily bastardized but it's perfect for what I want to build next, a café racer along the same lines as my Stinger, but fully adult sized.

Cheers,
Scott
 

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That is a badass lil bike,great job! :thumbup
 

· Likes to race old junk.
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Discussion Starter · #33 ·
The little Stinger has been resting comfortably in my basement rec room for the last couple of years.
It doesn't matter if I'm just walking by to do laundry, it continues to catch my eye every time
Tire Wheel Fuel tank Automotive lighting Motor vehicle
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