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DIY: LED Flasher relay install

69K views 28 replies 16 participants last post by  FlushBillz91  
#1 · (Edited)
I put together this how-to since I couldn't find any real information when I was switching from regular bulbs to LED flashers. If it's in the wrong area, or has been shown before, then delete as neccessary. This is for a K7-K8 1000.

The turn signal relay is located on the left hand side of the bike right next to the fuse box. It's built in together with the side stand relay, which I'm guessing was a cost-saving measure by Suzuki, or at least an effort to simplify the wiring. In reality, it's the opposite for those of us looking to retain the stock flasher rate after switching to LED turn signals. There's a bunch of options out there like adjustable rate flashers from Libertek or CustomLED, or simple universal replacement relays. I used a basic set-rate led flasher relay from http://www.superbrightleds.com/cgi-bin/store/commerce.cgi?product=CAR#FL-889 . It was cheap (only $9.00) and simple.
Here's the relay next to the fuse "box"
Image


When you pull out the relay, you'll notice two rows of connector slots, 4 on top and 3 on bottom. We'll be working with 2 of the 3 on the bottom row.

Image


You'll use the two bottom left wires/slots as you look at the front of the relay socket. If you pull off the fuse/relay box from it's bracket and look at the back, you'll see a brown wire next to a blue wire. It's these two wires you'll pull out of the relay socket and wire the LED relay into.
Image

A really small screwdriver or even a paper clip pounded flat can be used to pull out the wires. Put the blade in on the front of the connector and push in while pulling out the wire from behind.
Image

Image


Next I used some heat shrink tubing to insulate the female ends of these wires.
Image


The LED relay came with bullet type connectors, but I replaced those with flat spade connectors so they would work with the OEM female connectors. I had to file them down a bit to make them narrow enough to fit properly in the female connectors.
Image


Connect the gray relay wire with the brown power wire from the bike, and the black relay wire to the blue wire from the bike.
Image


Throw some more heatshrink over both wires and stuff the relay up into the frame under the tank. I ziptied it to some other harness wires to keep it in place.
Image


Easy enough?
 
#13 · (Edited)
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Installed the superbrightleds.com LED relay and some 7507 LED bulbs.

I wanted to add to this thread because my bike seemed to be laid out differently than the threads' originator. I have a K8 GSX-R600. My relay was on the left side but under the left rear tail fairing. I simply cut the wires out that were shown originally and attached bullet style crimp connectors. With the superbrightleds.com relay the gray wire on the relay goes to the brown wire and the black wire from the relay goes to the light blue wire. Easy install after I found the relay. I got the LED bulbs on ebay, they fill the reflector area with light on the sides and looks great, IMO.
 
#18 ·
Your best bet is to search for 7507 amber LED bulbs on ebay. That's what I did and got the same bulb as some other sites for like $20 less. Superbrightleds.com does not have the 7507 bulb base so you need to look else where. Ebay was my best bet.
 
#21 ·
Thank you for the info and tutorial tropicoz
and thanks for the additional info michEngine08. I also have a K8 gsxr so that info was helpful.

This thread seems to be a bit dated..
I just recently ordered this relay from amazon.
It seems to be just plug and play without messing with the wires. Or are you saying even using this relay I must do what you guys are doing with the wires?

 
#25 ·
I put together this how-to since I couldn't find any real information when I was switching from regular bulbs to LED flashers. If it's in the wrong area, or has been shown before, then delete as neccessary. This is for a K7-K8 1000.

The turn signal relay is located on the left hand side of the bike right next to the fuse box. It's built in together with the side stand relay, which I'm guessing was a cost-saving measure by Suzuki, or at least an effort to simplify the wiring. In reality, it's the opposite for those of us looking to retain the stock flasher rate after switching to LED turn signals. There's a bunch of options out there like adjustable rate flashers from Libertek or CustomLED, or simple universal replacement relays. I used a basic set-rate led flasher relay from Car and Pick-Up Truck | Vehicle Lighting | Super Bright LEDs . It was cheap (only $9.00) and simple.
Here's the relay next to the fuse "box"
Image


When you pull out the relay, you'll notice two rows of connector slots, 4 on top and 3 on bottom. We'll be working with 2 of the 3 on the bottom row.

Image


You'll use the two bottom left wires/slots as you look at the front of the relay socket. If you pull off the fuse/relay box from it's bracket and look at the back, you'll see a brown wire next to a blue wire. It's these two wires you'll pull out of the relay socket and wire the LED relay into.
Image

A really small screwdriver or even a paper clip pounded flat can be used to pull out the wires. Put the blade in on the front of the connector and push in while pulling out the wire from behind.
Image

Image


Next I used some heat shrink tubing to insulate the female ends of these wires.
Image


The LED relay came with bullet type connectors, but I replaced those with flat spade connectors so they would work with the OEM female connectors. I had to file them down a bit to make them narrow enough to fit properly in the female connectors.
Image


Connect the gray relay wire with the brown power wire from the bike, and the black relay wire to the blue wire from the bike.
Image


Throw some more heatshrink over both wires and stuff the relay up into the frame under the tank. I ziptied it to some other harness wires to keep it in place.
Image


Easy enough?
ok so without the relay how do i get the bikes fuel pump and all other prongs connected properly to function and regulate fuel and everything properly someone literally walked up and stole my relaynow the bike wont start although i got the bike started by jumping fuel pump but now my bike foesnt run correctly and i believe it has something to do with the othe prongs not adequatly connected and running witch is bogging down
 
#26 ·
Get another flasher and a gun to shoot the as***le who stole your flasher. It might start if you jumpered the relay's O/Y and O/B leads together. You'll probably have to be in neutral and the gear position indicator won't display. Note that if not done carefully, you could mess up the contacts so that it won't run with a new relay.
 
#27 ·
so i got it started with jumping with a wire but for whatever reason its super bogged down and idk wtf for maybe its not throwing enough to it or too little but from what i understand the antitheft wont even allow the fuel pump on without being properly ohmed or something preventing people from stealing it by hot wiring it so if ignition isnt yurned it wont even power fuel pump at all