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Throttle mod hard facts R1 vs R6! (pics)

336K views 550 replies 218 participants last post by  Sylvan  
#1 · (Edited)
Here are the definitive details about the throttle mods.
I couldn’t find accurate info in all the threads about R1, R6 so investigated myself.
6 months ago I ordered an R1 throttle, didn’t notice a huge difference but a little.
Now have just fitted R6 throttle and there is a huge difference right away. A lot easier to get WOT without moving hand up or creeping.

Facts:

2007 GSXR 600.
Part: Standard.
Colour: Black.
Diameter of cable pulley: 33.5mm.
Turn: 1/4.


Mods: None.

2004 R1.
Part: 4YR-26240-02. Could be different for other countries.
Colour: Black.
Diameter of cable pulley: 36.5mm.
Turn: 1/5.


Mods:

The ring/washer that comes on the throttle can either be cut off/left outside the housing or trimmed down in diameter so is flush with the part that cables wrap around. Other than that it is plug and play. I trimmed the ring down and had it inside the housing, this made a snug fit without any sideways movement.

2006 R6.
Part: 2CO-26240-00. This number is what was on the yamaha part label on the bag the tube came in. Some people in the USA are saying their # is 2C0-26240-00-00 (extra 00).

Colour: White.
Diameter of cable pulley: 40.5mm.
Turn: 1/6.


Mods:

For this throttle to fit inside the housing, part of the lower housing needs to be removed with a dremel. Once this is done it fits perfectly. This part also comes with a ring/washer, it does not need to be modified because of the change to the housing. Again I left the ring inside the housing for a closer fit and to stop any side to side movement.

Note:

With both throttles I have had no problems and no binding or sticking, snaps back like the original part. The amount of plastic I removed from the housing was about 4 or 5 mm but just keep test fitting the throttle until it fits without touching, dont worry about the screw hole as we you wont remove enough plastic to get near the screw. The years above are what I asked for when ordering, I’m sure other years will be the same but I don’t know what ones. Ordered from official Yamaha dealer here in New Zealand. Both R1 and R6 throttles are slightly smaller in length than the GSXR, this left a small gap at the bar end.

Procedure for removal (for pics see other thread http://www.gixxer.com/forums/showthread.php?t=110247&highlight=throttle+mod )

Fully loosen the throttle cable adjuster to get as much slack as you can.
Remove bolts holding each half of the housing together.
Split open housing.
Turn throttle to wide open and remove closing cable (closest if sitting on bike), then you can easily remove the opening cable.
Now just remove bar end and slide off throttle tube.

You can dremel the housing while on the bike but to ensure I didn’t scratch or screw anything up I removed it completely so I could work on it. To do this:

Remove screw and bracket holding throttle cables into lower housing. Take cables out of housing.
Unscrew white plastic covering starter button, then remove screw holding button in place.
Snip/cut cable tie holding wires to housing and its free.

Reverse order to put back together.

Whole job took 15 mins start to finish.
See photos below.
Enjoy.
 

Attachments

#5 ·
There you have it fellas run out and buy a R6 throttle tube!!!
 
#12 ·
#14 ·
Here are the definitive details about the throttle mods.
I couldn’t find accurate info in all the threads about R1, R6 so investigated myself.
6 months ago I ordered an R1 throttle, didn’t notice a huge difference but a little.
Now have just fitted R6 throttle and there is a huge difference right away. A lot easier to get WOT without moving hand up or creeping.

Facts:

2007 GSXR 600.
Part: Standard.
Colour: Black.
Diameter of cable pulley: 33.5mm.
Turn: 1/4.


Mods: None.

2004 R1.
Part: 4YR-26240-02.
Colour: Black.
Diameter of cable pulley: 36.5mm.
Turn: 1/5.


Mods:

The ring/washer that comes on the throttle can either be cut off/left outside the housing or trimmed down in diameter so is flush with the part that cables wrap around. Other than that it is plug and play. I trimmed the ring down and had it inside the housing, this made a snug fit without any sideways movement.

2006 R6.
Part: 2CO-26240-00.
Colour: White.
Diameter of cable pulley: 40.5mm.
Turn: 1/6.


Mods:

For this throttle to fit inside the housing, part of the lower housing needs to be removed with a dremel. Once this is done it fits perfectly. This part also comes with a ring/washer, it does not need to be modified because of the change to the housing. Again I left the ring inside the housing for a closer fit and to stop any side to side movement.

Note:

With both throttles I have had no problems and no binding or sticking, snaps back like the original part. The amount of plastic I removed from the housing was about 4 or 5 mm but just keep test fitting the throttle until it fits without touching, dont worry about the screw hole as we you wont remove enough plastic to get near the screw. The years above are what I asked for when ordering, I’m sure other years will be the same but I don’t know what ones. Ordered from official Yamaha dealer here in New Zealand. Both R1 and R6 throttles are slightly smaller in length than the GSXR, this left a small gap at the bar end.

Procedure for removal (for pics see other thread http://www.gixxer.com/forums/showthread.php?t=110247&highlight=throttle+mod )

Fully loosen the throttle cable adjuster to get as much slack as you can.
Remove bolts holding each half of the housing together.
Split open housing.
Turn throttle to wide open and remove closing cable (closest if sitting on bike), then you can easily remove the opening cable.
Now just remove bar end and slide off throttle tube.

You can dremel the housing while on the bike but to ensure I didn’t scratch or screw anything up I removed it completely so I could work on it. To do this:

Remove screw and bracket holding throttle cables into lower housing. Take cables out of housing.
Unscrew white plastic covering starter button, then remove screw holding button in place.
Snip/cut cable tie holding wires to housing and its free.

Reverse order to put back together.

Whole job took 15 mins start to finish.
See photos below.
Enjoy.
Titties bro, someone give this man a Bj.:shifty
 
#16 ·
when you switch tubes can you still use the grips you have or is the diameter different on the r6 tubes?
 
#17 · (Edited)
From what I can gather from previous threads on the subject it sounds like some years of the R1 and R6 sound like they are the same part, this could explain why
TheCunningMan only had to trim his washer, as I had to with my R1 tube. My write up refers only to the years which I stated.

With the grip situation the tubes are the same diameter. I just left the R6 one on, it blends in fine. If you wanted you could fit some gel grips or something to get them the same, I havent tried getting the gsxr one off the old tube so cant help in that respect (may be glued on?).

Cheers
 
#21 ·
I didn't mod anything..... the housing looks like it's not going to fit but once you get the screws in and tighten them down it all fits snug! I have not had any issues with it sticking or anything either, nice and smooth! I also did vortex clip ons at the same time i did this but they're pretty much the same size as stock i believe. I could be wrong though.
 
#28 ·
www.bikebandit.com part # 290985-001 is the one i ordered. Even had a grip that looked similar to the gsxr one. I ordered new grips anyway but you can easily get away with leaving it on there! Good luck everyone, If you have anymore questions don't be afraid to ask!
I just searched the part number above at bikebandit. It fits a whole lot of R1's and FZ1's and FZ6's. It does not fit any R6's that would mean you do not have an R6 throttle and confirms why you didnt have to mod anything!!!
 
#23 ·
The older R1 and possibly R6 tubes are 1/5 turn. This means the cam that the cables run around is small enough to fit inside the housing with the ring (seperate) only needing a small trim.

There is no way that you could fit a 1/6 turn tube in the housing without modification, its just too big. When i tested it with no mods the housing wouldnt screw back together flush and the throttle stuck and didnt return.

I would be very surprised if someone had made it fit but I would conclude that they have an earlier R6 tube that is 1/5 turn.

Cheers
 
#25 ·
Definetly make this a sticky!!
 
#30 ·
www.bikebandit.com part # 290985-001 is the one i ordered. Even had a grip that looked similar to the gsxr one. I ordered new grips anyway but you can easily get away with leaving it on there! Good luck everyone, If you have anymore questions don't be afraid to ask!
that part # is for a R1 throttle tube which is 1/5th turn not 1/6th
which is the entire purpose of this thread
 
This post has been deleted
#78 ·
those part numbers are incorrect. Those part numbers are for 2006 R6s which have the 36mm tubes.. Please edit this info, for many of us have gotten the wrong part numbers in..

The correct yamaha part number is 2C0-26240-00-00

I also got the wrong part in. When I spoke to the rep to get my money back, he said that I am one of several ppl that have called in regards to ordering the wrong part.