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Old 05-07-2008, 12:27 PM   #1
jermattak
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Bike died while riding

got a question, but first, lemme tell you verything that happened, capesh?

On saturday, i pull up in my garage, for some reason, out of the ordinary, i hit the kill switch(I always turn the key off, but whatever) and i forget to turn the bike off. Later that day, i go to start up my bike, and realized what i did. I rolled down the driveway in second gear, popped the clutch, and rode around my neighborhood for like ten minutes to charge it.

Sunday, me and my friend go for a ride, a long and twisty one, about 3 hours of twisties. Ran the snot out of it for 2 hours, with a few breaks of course. The in the middle of a turn, the bike bogs down, and it dies. Wont start, the lights are really dim, and i can hear the fuel pump priming very slowly.

Poked around it for a bit, put my buddies batery in it, and it turns on just fine. So we realize my charging system all of a sudden went bad. So me and TJ switch batteries, so his bike can charge my battery, 20 miles down the road, after riding at low rpms, the guages shut off, a mile later, the bike bogs down, and dies again. So we keep switching batteries every 20 miles til we got home.

I thought I would have been able to run off a full, and new battery for over 20 miles

I talked to ChrisOh when we stopped for food, he said it was a bad alternator, or a bad rectifier, makes sense, but how do i know which one i should replace?
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Old 05-07-2008, 05:01 PM   #2
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Re: Bike died while riding

bumps, i neeeed it!
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Old 05-08-2008, 08:32 AM   #3
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Re: Bike died while riding

thanks guys, I love you all, thanks for the input
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Old 05-08-2008, 08:36 AM   #4
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Re: Bike died while riding

i'm not sure but i don't think there's an alternator.
which would leave only a rectifier to replace.

look at the micro fish..
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Old 05-08-2008, 09:14 AM   #5
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Re: Bike died while riding

its a generator, chris said the rectifier controls the voltage going to the bike
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Old 05-08-2008, 09:42 AM   #6
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Re: Bike died while riding

do the rectifier mate, same thing went on mine. follow the wiring from the rec back and the chances are you will find the plug will be burnt out. if the wireing is bunt out just hard wire it. thats what i did and have not ahd a prob since!

just bung another rec on and see how ya get on. and ya will need a new battery because it frys them!
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Old 05-08-2008, 09:48 AM   #7
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Re: Bike died while riding

get a new rectifier plug? i wish i had my shop manual with me right now
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Old 05-08-2008, 09:55 AM   #8
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Re: Bike died while riding

get a whole new rec mate, what i meant to say is that if you check the wiring back you will prob find that the plug is burnt out. its a comman prob with these.

basicaly the rec downs the voltage that comes out of the gen so that it should be around 13.5 - 14v the best way to test it is to put a multimeter on the battery, run it up and give it a good rev and see what the readout is.

when mine was knackered it was putting 19v to the battery!
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Old 05-08-2008, 09:57 AM   #9
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Re: Bike died while riding

righteous, ill give it a whirl, thanks mate
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Old 05-11-2008, 10:17 PM   #10
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Re: Bike died while riding

had the same issue on my bike this friday and it was JUST the plug. I rewired it and all is well now.
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Old 05-13-2008, 09:39 AM   #11
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Re: Bike died while riding

Quote:
Originally Posted by DANNY_GSXR710 View Post
get a whole new rec mate, what i meant to say is that if you check the wiring back you will prob find that the plug is burnt out. its a comman prob with these.

basicaly the rec downs the voltage that comes out of the gen so that it should be around 13.5 - 14v the best way to test it is to put a multimeter on the battery, run it up and give it a good rev and see what the readout is.

when mine was knackered it was putting 19v to the battery!

I am thinking leaning to the Generator since his bike will not run unless the battery is chaged. His Generator isn't producing and current to power the bike.

My CBR had a bad generator, but was producing enough current to run the bike as long as I kept it over 2500 rpm. Jerm's bike is running off the battery till the battery is dead then quits.
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Old 05-13-2008, 10:36 AM   #12
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Re: Bike died while riding

the rectifyier is the usual and the cheapest to fix, i would go that route. anyway you can test the gen in situe. there is a test plan in the manual!
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Old 05-13-2008, 10:37 AM   #13
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Re: Bike died while riding

My Rectifier was same price as my generator on my CBR. Both were about $120.
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Old 05-13-2008, 10:38 AM   #14
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Re: Bike died while riding

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My Rectifier was same price as my generator on my CBR. Both were about $120.
i checked with shipps, they want $183
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Old 05-13-2008, 10:43 AM   #15
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Re: Bike died while riding

get one off ebay, thats what i did, mine is off a gsxr 1000. they are the same on certain models. phone suzuki and find out what years will fit and you can pick one up for peanuts!
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Old 05-13-2008, 12:34 PM   #16
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Re: Bike died while riding

ok, i popped off the fairing, and disconnected the plug. The results.......extra crispy.

but only on the female side, how can I fix it? srad-ham said he rewired it, but i dont know anything about electrical systems.
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Old 05-13-2008, 12:38 PM   #17
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Re: Bike died while riding

You are better off getting a new one if it is fried. If it goes again it could do more damage.

It should be a sealed box and wouldn't be able to repair parts inside.
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Old 05-13-2008, 12:45 PM   #18
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Re: Bike died while riding

i meant the plug was extra crispy, the actual rectifer looks fine. can i buy/fix the female(bike) side of the connector?
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Old 05-13-2008, 12:47 PM   #19
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Re: Bike died while riding

im trying to get my dumb camera to work
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Old 05-13-2008, 03:57 PM   #20
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Re: Bike died while riding

Even though the rectifier looks fine you need to replace it. The same thing happened to my bike and I ended up replacing the stator first with no fix in the problem. I replaced the rectifier and the plug and now the bike is running fine.
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