rusty44
02-11-2007, 03:13 AM
I figured I've done enough lurking for a while, and its time to contribute. With all the talk of these different slider install methods. I'm going to put this whole debate to rest. Like a lot of you, I was nervous about drilling into my brand new bike. But if you are looking for SIMPLE and EFFECTIVE, follow along to my readers digest version of the putty method. Oh yeah...those of you said you did this mod in 20 minutes. I'm not buying it. Let's begin:
Right side:
Pretty self explanatory. Go grab yourself a large metric allen wrench (not in your toolkit), wrench the bolt out, install right slider (the shorter of the two), add a little blue locktite to the thread if you have any, torque to 33ft-lbs. Done.
Left side:
Find your left side fairing:
http://i174.photobucket.com/albums/w82/rusty44Gix/Lfairingon.jpg
Remove left side fairing (ref owners manual pg. 7-16) by unscrewing screws first, then find hooks...be careful when trying to pull it off....and pay attention to the "general area" the engine bolt is relative to the bracket. Should look like this when you are done:
http://i174.photobucket.com/albums/w82/rusty44Gix/Lfairingoff.jpg
Throw a blanket on the floor, and set it down:
http://i174.photobucket.com/albums/w82/rusty44Gix/fairingground.jpg
Once its off unscrew left engine bolt to where you can screw and unscrew it with your fingers.
Push the fairing back on and line up screw holes. While holding it into place with your left hand, unscrew the engine bolt with your right until it barely touches the fairing.
Set the fairing down with inside facing you and add masking tape to that "general area" keeping in mind that taping too much area is better than not taping enough. Press it down good:
http://i174.photobucket.com/albums/w82/rusty44Gix/Maskin.jpg
Press thin layer of putty into that "general area" on the inside.
http://i174.photobucket.com/albums/w82/rusty44Gix/puttyin.jpg
Flip it over and add masking tape to outside:
http://i174.photobucket.com/albums/w82/rusty44Gix/maskout.jpg
Push the fairing back on to the bike, line up screwholes, and press firmly on the masked area. The impression should look something like this when you take it back off:
http://i174.photobucket.com/albums/w82/rusty44Gix/puttyout.jpg
Drill a small pilot hole through the center of the bolt head impression. When you poke through to the other side, take off the putty. The putty should look something like this:
http://i174.photobucket.com/albums/w82/rusty44Gix/puttypilot.jpg
Grab yourself a 1 1/8 in. bi-metal hole saw ($10 at lowes), and drill the hole from the outside in. Yes you will drill through some of that blue bracket.
http://i174.photobucket.com/albums/w82/rusty44Gix/holesaw.jpg
Result should look like this from the outside:
http://i174.photobucket.com/albums/w82/rusty44Gix/outsidehole.jpg
Peel off masking tape on both sides and push the fairing back on. Hole should at the very least clear the outer diameter of the engine bolt. You can see I wasn't dead on. But damn close.
http://i174.photobucket.com/albums/w82/rusty44Gix/holelookthru.jpg
Screw bolt out of hole and clean up the edges with light sandpaper or a razor blade.
Install the slider through the hole.
Now you can screw the fairing back on to the bike. The bottom three fasteners were a bitch.
Torque down to 33 ft-lbs.
In you experienced any amount of paint chipping along the hole, and are paranoid about how it will fare over time, go out and get some clear plastic epoxy, and lighty coat the outside edge of the hole. Add a little blue locktite if you have any ONLY IF YOU ARE HAPPY WITH THE HOLE. I myself love the hole. :)
Finished product:
http://i174.photobucket.com/albums/w82/rusty44Gix/leftfairinginstall.jpg
http://i174.photobucket.com/albums/w82/rusty44Gix/rightfairininginstalled.jpg
http://i174.photobucket.com/albums/w82/rusty44Gix/installleftclose.jpg
Right side:
Pretty self explanatory. Go grab yourself a large metric allen wrench (not in your toolkit), wrench the bolt out, install right slider (the shorter of the two), add a little blue locktite to the thread if you have any, torque to 33ft-lbs. Done.
Left side:
Find your left side fairing:
http://i174.photobucket.com/albums/w82/rusty44Gix/Lfairingon.jpg
Remove left side fairing (ref owners manual pg. 7-16) by unscrewing screws first, then find hooks...be careful when trying to pull it off....and pay attention to the "general area" the engine bolt is relative to the bracket. Should look like this when you are done:
http://i174.photobucket.com/albums/w82/rusty44Gix/Lfairingoff.jpg
Throw a blanket on the floor, and set it down:
http://i174.photobucket.com/albums/w82/rusty44Gix/fairingground.jpg
Once its off unscrew left engine bolt to where you can screw and unscrew it with your fingers.
Push the fairing back on and line up screw holes. While holding it into place with your left hand, unscrew the engine bolt with your right until it barely touches the fairing.
Set the fairing down with inside facing you and add masking tape to that "general area" keeping in mind that taping too much area is better than not taping enough. Press it down good:
http://i174.photobucket.com/albums/w82/rusty44Gix/Maskin.jpg
Press thin layer of putty into that "general area" on the inside.
http://i174.photobucket.com/albums/w82/rusty44Gix/puttyin.jpg
Flip it over and add masking tape to outside:
http://i174.photobucket.com/albums/w82/rusty44Gix/maskout.jpg
Push the fairing back on to the bike, line up screwholes, and press firmly on the masked area. The impression should look something like this when you take it back off:
http://i174.photobucket.com/albums/w82/rusty44Gix/puttyout.jpg
Drill a small pilot hole through the center of the bolt head impression. When you poke through to the other side, take off the putty. The putty should look something like this:
http://i174.photobucket.com/albums/w82/rusty44Gix/puttypilot.jpg
Grab yourself a 1 1/8 in. bi-metal hole saw ($10 at lowes), and drill the hole from the outside in. Yes you will drill through some of that blue bracket.
http://i174.photobucket.com/albums/w82/rusty44Gix/holesaw.jpg
Result should look like this from the outside:
http://i174.photobucket.com/albums/w82/rusty44Gix/outsidehole.jpg
Peel off masking tape on both sides and push the fairing back on. Hole should at the very least clear the outer diameter of the engine bolt. You can see I wasn't dead on. But damn close.
http://i174.photobucket.com/albums/w82/rusty44Gix/holelookthru.jpg
Screw bolt out of hole and clean up the edges with light sandpaper or a razor blade.
Install the slider through the hole.
Now you can screw the fairing back on to the bike. The bottom three fasteners were a bitch.
Torque down to 33 ft-lbs.
In you experienced any amount of paint chipping along the hole, and are paranoid about how it will fare over time, go out and get some clear plastic epoxy, and lighty coat the outside edge of the hole. Add a little blue locktite if you have any ONLY IF YOU ARE HAPPY WITH THE HOLE. I myself love the hole. :)
Finished product:
http://i174.photobucket.com/albums/w82/rusty44Gix/leftfairinginstall.jpg
http://i174.photobucket.com/albums/w82/rusty44Gix/rightfairininginstalled.jpg
http://i174.photobucket.com/albums/w82/rusty44Gix/installleftclose.jpg