Re: 05/06 Gsxr 1000 Clutch Mod DIY w/ lots of Pics
My clutch has been horrible for ages. Had the 750 washer, spring seats from tillerpilot, gasket, etc. for a long time. Had to swap a cracked oil pan today so I figured I'd finally knock this one out while I'm at it.
Dis-assembly was going smoothly until I tried pulling the basket out. The teeth on the flywheel are getting caught up on the edge of a part within the area of the clutch gears. Not sure what that part is.
The attached pic shows what the flywheel is getting caught up on. I don't think I see that same polished silver part (blocking the flywheel on the right) in the attached pic first posted by the OP (attached below).
No matter how I twist or turn it I cannot get enough clearance to pull the flywheel out with the basket. I'm talking 2mm at most is all I need to clear it but I can't make it happen. On top of that, there is a small gear/sprocket just rattling around unattached to anything behind the flywheel now. I can't really get to it and I don't really know what it is or how to deal with it at this point.
Even if I just skip the hole drilling and start re-assembly with the new parts, I'm not sure how to deal with that small loose gear/sprocket since I can't really see what's going on back there.
Hopefully there's an easy fix and I'm just tired and not seeing it.
Help me out, guys. Thanks.
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Last edited by Zippy994; 05-07-2012 at 12:36 AM.